Sengrin Advanced Manufacturing Processes BusBar

At Sengrin, we take pride in our state-of-the-art manufacturing processes that ensure high-quality products and efficient production. Our facility is equipped with advanced technology and machinery, allowing us to meet diverse customer needs with precision and reliability. We specialize in producing a wide range of busbar products, including:

• Aluminum-Based Composite Busbar Cables
• Rigid Busbar Cables
• Copper-Based Composite Busbar Cables
• Busbar Cable Connectors
• Nickel-Based Composite Busbar Cables
• Current Collecting Busbar Cables

Below are the key processes that define our manufacturing capabilities:

Automatic Robotic Arm Processing

We utilize fully automated robotic arms throughout various stages of our manufacturing process. These robotic systems enhance production efficiency, improve product precision, and reduce the likelihood of human error. By automating repetitive and complex tasks, we achieve consistent quality and faster turnaround times.

Injection Molding Process

Our injection molding capabilities enable us to produce high-precision plastic components with complex geometries. We operate a range of injection molding machines with tonnages from 7 to 450 tons, including brands like Fanuc, Nissei, Sumitomo, and Nikkon. With 1,350 sets of plastic molds and a fully automatic central feeding system, we can handle large-volume production while maintaining exceptional quality standards.

Precision Machining

Our precision machining processes include stamping, bending, and other metalworking techniques:

• Stamping: Equipped with high-speed presses ranging from 25 to 200 tons and 650 sets of stamping dies, we meet diverse OEM requirements. Our fully automated stamping processes ensure high production speed and product accuracy.

• Bending: Utilizing advanced machinery, we perform precise bending operations essential for custom busbar manufacturing and other components.

These processes allow us to produce metal parts with tight tolerances and complex shapes, catering to the specific needs of our clients.

Custom Mold Design and Manufacturing

We offer custom mold design and manufacturing services to meet unique customer specifications. Our dedicated mold workshop spans 100 square meters and is staffed by a skilled team of designers and technicians:

• Mold Design Team: 46 professionals specializing in creating detailed mold designs for various products.
• Mold Manufacturing Team: 107 experts responsible for bringing designs to life using advanced equipment like CNC machining centers, EDM machines, and precision grinders.

This in-house capability enables us to provide full-process solutions from initial planning and design to final production.

Quality Testing and Assurance

Before any product leaves our facility, it undergoes rigorous testing to ensure it meets our stringent quality standards:

• Electrical Testing: Verifying electrical properties and safety compliance.
• Mechanical Testing: Assessing strength, durability, and mechanical performance.
• Environmental Testing: Simulating various environmental conditions to ensure product reliability under different scenarios.
• Dimensional Accuracy: Using precision measurement tools to confirm exact specifications.
• Application Simulations: Testing products in simulated real-world conditions to ensure optimal performance.

Our comprehensive testing protocols guarantee that our products are reliable, safe, and of the highest quality.

Experience Our Manufacturing Excellence

We invite you to explore our manufacturing processes through our detailed videos, showcasing:

• The efficiency of our automatic robotic arm processing.
• The precision of our injection molding operations.
• The expertise involved in precision machining, including stamping and bending.
• The craftsmanship within our custom mold workshop.
• The meticulous care we take in testing and quality assurance before shipping.

By sharing these insights, we aim to provide transparency and build trust with our customers, helping you understand how your products are made with dedication and expertise.

At Sengrin, we're committed to innovation, quality, and customer satisfaction. Our advanced manufacturing processes are a testament to our dedication to excellence in every product we deliver.